HITSAUKSEN TUOTTAVUUSRATKAISUT

Transkriptio

1 Kemppi ARC YOU GET WHAT YOU MEASURE OR BE CAREFUL WHAT YOU WISH FOR HITSAUKSEN TUOTTAVUUSRATKAISUT Puolitetaan hitsauskustannukset seminaari Mikko Veikkolainen, Ratkaisuliiketoimintapäällikkö BUT HOW TO MEASURE WELDING WORK? PROCESS MONITORING SYSTEMS Added value by Process Monitoring Pro Weld Data Pro Weld Data Network Q Timer System TM P

2 From Benefits to Measurements Applicable Welding Machines Customer benefits: reliability availability uninterrupted production production planning productivity reporting / benchmarking welding quality control/reporting wire consumption usage time reporting process control (WPS follow up) welding parameter definition investment follow up bottleneck determination total cost management Applications: maintenance preventive repairs calibration safety tests machine register quality control parameter monitoring process documentation problem solving production management production costs productivity metrics purchasing (investments) production development production evaluation change evaluation consultation payment terms Machine parameters: Current Voltage Wire feed speed Welding process Wire consumption Machine on time Arc time Wire feeder motor current Error messages ID numbers machine welder Work numbers job production place Product specific Data part number customer Kemppi Pro Evolution FastMig Synergic WeldForce FastMig Basic KempArc Syn Kempact Pulse Wireless Monitoring Network Data Transmission Server Central Database Kemppi ARC System TM Enabling Technology Kemppi ARC RF Station RF Station Customer Firewall Transmission Server Data Collection Network Data input Reporting Web Server Scheduled Reports Arc System Web server Data Analyses and Configuration Kemppi Group Benchmarking Consultation

3 Kemppi ARC Interest Group SystemTM Authorities Main Contractor Mother Company LISÄARVOPALVELUT MIHIN NIITÄ KÄYTETÄÄN? Inspector Production Database Data Collection Network Web server IT Service Provider MITÄ HYÖTYÄ NIISTÄ ON? Kemppi Group Manufacturer Management, QA, Development, Welders Service Workshop Service requests Service data Jalostamaton Työ Duty Cycle

4 Welding Process Followup Laatujärjestelmä: WPS Welding Process Followup Laatujärjestelmä: Auditointi Outside Limits (h) 3 2,5 2 1,5 1 Voltage Current Wire Feed Speed 0,5 0 00C 00F 00J 00I 00B

5 Service Indicator Laatujärjestelmä: Lisäaineiden varastointi Quality System: Stock management Daily Maintenance

6 Quality System: Traceability Wire Consumption per Machine Wire and Duty Cycle per machine Daily Maintenance: Shift 1 vs. Shift 2 Average motor current (%) 1. shift = 28 % 2. shift = 31 %

7 Kemppi ARC Reporting KAS -Project steps Scheduled reports Monthly, weekly, daily By or web According to customer specification Web interface Configurations User maintenance Deeper access to machine specific data Source for own analyses Direct Alarms By , SMS, Web etc. Alarms and warnings generated from collected data I II III IV Contact with the Customer General ideas What is possible and what s not Pre study of business & process Definition of most significant features Specification & Modifications System description & Implementation Physical installation and monitoring rampup Productivity improvements System in use, Software updates Partnership Project phase I II III IV time