Gas Detectors and Controllers for Demanding Environments. The Finnish Solution for Your Gas Detections.

Transkriptio

1 Gas Detectors and Controllers for Demanding Environments The Finnish Solution for Your Gas Detections

2 Detector Oy is the only company in Finland who has an own R&D department, manufactures and sells instruments with which you can detect and monitor combustible, toxic and suffocating gases and refrigerants for use in both safe areas and in potentially explosive atmospheres. VTT Expert Services Ltd has assessed the company's quality system and found that it meets the requirements of SFS-EN ISO 9001:2008. Due to the experience of more than 30 years Detector s customer in different branches in the industry, laboratories, power plants, water treatment plants, ice skating halls, swimming baths and parking halls has got the confidence to use Detector s products and services over and over again. Detector Oy has always invested in R&D. The years around the millennium change was a turning point in the development. Detector started to manufacture digital measuring instruments. A completely new approach to the gas detection was opened - the new technology brought many benefits to our customers (affordability), installation technicians (speed), and service technicians (ease). With digital devices Detector is able to make the gas detection system decentralized making savings in cabling costs and installation time. With decentralized systems the scalability is both easy and affordable. The digital gas detection system can easily be combined to the factory s main control system when standard industrial communication buses are used. Detector has developed gas detectors for installation in spaces which are classified as potentially explosive areas as the first one (and so far the only) in Finland. VTT Technical Research Centre of Finland (VTT) has issued the ATEX (French, Atmosphères Explosibles ) certification for the detectors. The appearance of the equipment has been carefully selected. The enclosures of the detectors are both stylish and robust. The colour tone is understated grey (excluding the ATEX instruments, which are silver or blue). The material is impact resistant cast-aluminium.

3 REFERENSES REFERENSES During the years Detector Oy has delivered more than detectors to different customers. Here below a selection of the customers: FOOD INDUSTRY Oy Gustav Paulig Ab:n Uusi paahtimo Arla Ingman Oy Valio Atria HK-Ruokatalo Saarioinen Snellman Oy Korpela Oy Vaasan & Vaasan Fazer Oy Olvi Oy Oy Sinerbrychoff Ab Raisio Yhtymä Genencor Oy Viking Malt Oy Kilon Logistiikkakeskus, Inex Partners Polarica Oy Ab Altia Oyj, Koskenkorvan tehdas Lännen tehtaat Oy Yrjö Wigren Oy Helsingin Tukkutori Oy, Helsinki SWIMMING BATHS AND SPAS Spa Caribia Spa Eden Spa Aulanko Swimming Centre Ulpukka Impivaara Spa Tapiola Swimming Bath Yrjönkatu Swimming Bath Tropiclandia Spa Kalajoen Hiekkasärkät Saariselkä Spa Vuokatti Sport Centre Kuntoutuskeskus Kapraka Vesihelmi Spa Tampere Swimming Centre Siilinjärven kuntoutuskeskus Raksila Swimming Bath Pirkkola Swimming Bath Kuntoutus- ja liikuntakeskus Hämeenlinna Swimming Bath Jämsänkoski Swimming Bath Kemijärvi Swimming Bath Kivimäki Swimming Bath Lappeenranta Swimming Bath Pyynikki Swimming Bath Sotka Swimming Bath SHIPS Mein Schiff 1-4(Germany) Freedom of the Seas (USA) Liberty of the Seas (USA) Independence of the Seas (USA) Oasis of the Seas (USA) Allure of the Seas (USA) SuperSpeed 1, Color Line (Norway) SuperSpeed 2, Color Line (Norway) Viking XPRS, Mariehamn Viking Grace, Mariehamn Merivoimat, Kaapelivene K-410 Merivoimat, Kaapelivene K-411 Rajavartiolaitos, VL Uisko, Turku Rajavartiolaitos, VL Tursas, Turku Spirit of Britain, P&O Ferries (GB) Stena Hollandica, Stena Line (GB) Master Ice Fern (Cyprus) M/S Finnarrow, Finnlines Trawlers in Norway and Iceland PROCESS INDUSTRY Tamfelt Oy Fortek Oy Stora Enso Oy UPM-Kymmene Oy Rolls Royce Oy Boliden Oy OMG Nickel Oy Wärtsilä Diesel Oy Paroc Oy Ab KWH - Mirka Oy Orion Oyj Noiro Oy IDO-Kylpyhuoneet Oy Avesta Polarit Stainless Oy Kemira Oy Outokumpu Poricopper Oy Finnish Chemicals Oy Arabian tehtaat Oy Hackman - Iittala Oy Gyproc Oy Moventas Parkano Oy Mäkelä-Metals Oy Metso-Paper Outotec Oy Yara Suomi Oy Ecocat Oy PAINT SHOPS AND CHEMICAL STORES Nor-Maali Oy STX-telakat Kankaanpää Works Maston Oy Ruukki Oy Transpoint Oy, ADR-varastot Fenestra Oy Taerosol Oy Pentisol Oy Technip Offshore OY Sisu-Auto Oy Lival Oy Sandvik Oy Berner Oy RESEARCH CENTRES AND UNIVERSITIES VTT Tuotekehitys- ja tutkimuslaboratorio Oulun Yliopisto Åbo Akademi AEL / Insko Pirkanmaan Ammattikorkeakoulu Tampereen Yliopisto Taideteollinen Korkeakoulu Kemian osaamiskeskus Teknillinen Korkeakoulu Jyväskylän Yliopisto Nokia Oyj Kauhajoen elintarvike ja ympäristöntutkimuslaboratorio Peltosalmen maatalousoppilaitos Novida - Uudenkaupungin ammattiopisto MTT - Maa- ja elintarviketalouden tutkimuskeskus Helsingin Yliopisto Lappeenrannan teknillinen korkeakoulu Heinolan seudun ammattioppilaitos Tampereen teknillinen yliopisto Joensuun yliopisto Turun Yliopisto ICE HOCKEY RINKS Turku-halli Hakametsä ice rink Espoon Areena Espoonlahti ice rink Hartwall Areena /ice hall Impivaara ice rink Jyväskylä ice rink Jääkenttäsäätiö ice rinks Kalajoki ice rink Kauniainen ice rink Kempele ice rink Kokonniemi ice rink Kuopio ice rink Kuusamo ice rink Kärppähalli, Raksila Lappeenranta ice rink Linnainmaa ice rink Mariehamn ice rink Mikkeli ice rink Naantali Ice rinks Oulu ice rink, Raksila Paloheinä ice rink Paloka ice rinks Rauma ice rink Savonlinna ice rink Tesoma ice rink Tikkurila ice rink Vaasa ice rink Vantaa ice rink Varissuo ice rink Vihti ice rink Virtain ice rink Par Is ice rink OIL RAFFINERIES AND FUEL STORES Neste Oil Oy Teboil Oy Oilon OY Gasum Oy Aspo Oy BIOGAS PLANTS Päijät-Hämeen Jätehuolto Oy Biovakka Topinojan biokaasulaitos Vambio ASJ Stormossen biokaasulaitos Tarastejärven Biokaasupumppaamo Altia Oy, Biokaasulaitos HOSPITALS AND LABORATORIES HUS, Peijaksen sairaala HUS, Lastenlinna Lapin keskussairaala TYKS, PET keskus / Magneettikuvaus Pohjois-Karjalan sairaanhoitopiiri, keskussairaala HUS, Biomedicum Satakunnan Keskussairaala Porvoon sairaala Työterveyslaitos TAYKS, Pikonlinnan sairaala Etelä-Karjalan keskussairaala Kanta-Hämeen keskussairaala Keskuslaboratorio Oy Kotkan keskussairaala SPR / Veripalvelu Uudenmaan Aluetyöterveyslaitos Vaasan Keskussairaala Säkylän terveyskeskus Keravan terveyskeskus Lauttasaaren terveysasema Vantaan Lääkäriasema Röntgentutka Oy, Koskimagneetti POWER PLANTS Haminan Energia Oy Kuusankosken aluelämpölaitos Fortum Power and Heat Oy HUS, Lohjan sairaala Lahden Energia Keravan Energialaitos Virkkalan Lämpö Oy Ahveniston lämpövoima Alhoniityn lämpökeskus Hämeen Sähkö / Iittalan lämpö Hämeenlinnan energialaitos Jyväskylän energialaitos Saarijärven energialaitos Tapiolan lämpö Tohman lämpö Hattulan kunta Kumpuniemen Voima Oy Meri-Porin voimalaitos WATER TREATMENT PLANTS Helsingin Vesi Oy Mussalon jäteveden puhdistamo Espoon Vesi, Suomenojan jäteveden puhdistamo Oulun Vesi Oy, Kurkelanrannan puhdistamo Kuopion jätevedenpuhdistamo Lapinlahden jätevedenpuhdistamo Paroisten puhdistamo Mussalon Satama (Lieteasema) Page 3

4 GAS DETECTORS Code No rev. 1.4 GAS DETECTORS Gas detectors with a catalytic sensor element can detect and monitor combustible gases and organic solvent vapours Measuring range 0-100% LEL Life time for the sensor element 4 5 years Equipped with LED indication light, functions also as IR calibration window Can be equipped with relay output, buzzer and acknowledge button ( stand alone version) Acetaldehyde Acetic Acid Acetone Acetonitrile Acetylene Ammonia Benzene Buta- 1,3-diene Butane (n-) Butyl Acrylate (n-) Cyclohexane Dimethyl ether Ethanol Ethene Ethyl Acetate Formaldehyde Gasoline Heptane (n-) Hexane (n-) Hydrogen Kerosene Methacrylic Acid Methane Methanol Methyl Ethyl Ketone Methyl Methacrylate Octane (n-) Pentane (n-) Phenol Propane Propanol (iso-) Styrene Toluene Turpentine White Spirit Vinyl Chloride VOC Gases Xylene Wedge Enclosure: 89 mm x 89 mm x 69 mm Material: Cast Aluminium Enclosure Class: IP54 Weight: 620 g Ex Version: DGTt2-ex for zone 2 areas Ex Marking: II 3G Ex d na IIC T4 Gc X Measuring range 0-100% LEL Life time for the sensor element 4 5 years Non-intrusive calibration through IR link Equipped with a clear LCD display ATEX-d Enclosure: Ø110 mm x 127 mm Material: Aluminium Enclosure Class: IP65 Weight: 1,8 kg ATEX Detector: DGTkex for zone 1 and 2 areas ATEX-Marking: II 2 G Ex d IIC T6 II 2 D Ex td A21 T85 C IP65 DGTk2 DGTk2-ex DGTkex Gas detectors with an infrared sensor element can detect and monitor carbon dioxide and combustible gases Carbon dioxide Life time for the NDIR sensor element 3 4 years Resistant to chemical attack from most weak acids, solvents bases and corrosive gases Equipped with LED indication light, functions also as IR calibration window Can be equipped with relay output, buzzer and acknowledge button ( stand alone version) Alcohols: Combustible gases: Ethanol Methanol Propanol (iso-) Acetone Acetylene Benzene Butane (n-) Heptane (n-) Hexane (n-) Ethen Methane Pentane (n-) Propane Toluene Xylene Wedge Enclosure: 89 mm x 89 mm x 69 mm Material: Cast Aluminium Enclosure Class: IP54 Weight: 390 g Ex version: DGTi2-ex for zone 2 areas Ex marking: II 3G Ex na IIC T4 Gc X Measuring ranges 0-5% CO2 / 0-100% LEL Life time for the sensor element 3 4 years Non-intrusive calibration through IR link Equipped with a clear LCD display ATEX-d Enclosure: Ø110 mm x 127 mm Material: Aluminium Enclosure Class: IP65 Weight: 1,8 kg ATEX Detector: DGTiex for zone 1 and 2 areas ATEX Marking: II 2 G Ex d IIC T5 DGTi2 DGTi2-ex DGTiex Page 4

5 GAS DETECTORS GAS DETECTORS Gas detectors with an electro-chemical sensor element can detect and monitor oxygen, toxic gases and hydrogen Ammonia Carbon monoxide Chlorine Ethylene oxide Hydrogen Hydrogen chloride Hydrogen cyanide Hydrogen sulphide Nitric oxide Nitrogen dioxide Oxygen Ozone Sulphur dioxide Target gas specific detector, different sensor for each gas DGTm3 measures only carbon monoxide Life time for the sensor element 6 months to 2 years Non-intrusive calibration through IR link Wedge Enclosure: 89 mm x 89 mm x 69 mm Material: Cast Aluminium Enclosure Class: IP54 Weight: 450 g ATEX Detector: DGTec-ex for zone 0, 1 and 2 areas ATEX Marking: II 1 G Ex ia IIC T4 Life time for the sensor element 6 months to 2 years Non-intrusive calibration through IR link Equipped with a clear LCD display ATEX-d Enclosure: Ø110 mm x 127 mm Material: Aluminium Enclosure Class: IP65 Weight: 1,8 kg ATEX Detector: DGTeex for zone 1 and 2 areas ATEX Marking: II 2 G Ex d IIC T6 II 2 D Ex td A21 T85 C IP65 DGTec2/DGTm3 DGTec-ex DGTeex Gas detectors with a semi-conductor sensor element can detect refrigerants leaks, combustible gases, toxic gases and organic solvent vapours Refrigerants: HCFCs: R113, R123, R125, R21, R22, R401A, R402A,B, R403B HFC: R134a, R245fa, R404A, R407C, R410A,B, R507 HC: R717 (Ammonia) Alcohols: Ethanol, Methanol, Propanol (iso-) Combustible gases: Butane (n-), Gasoline, Heptane (n-), Hexane (n-), HC in general, Hydrogen, Kerosene, Methane, Pentane (n-), Styrene, Toluene, Turpentine Car exhaust in general Life time for the sensor element approx. 4 years Equipped with LED indication light, functions also as IR calibration window Can be equipped with relay output, buzzer and acknowledge button ( stand alone version) Wedge Enclosure: 89 mm x 89 mm x 69 mm Material: Cast Aluminium Enclosure Class: IP54 Weight: 390 g Ex Version: DGTt2-ex for zone 2 areas Ex Marking: II 3G Ex na IIC T4 Gc X DGTt2 DGTt2-ex Page 5

6 CONTROLLERS Controller for a small gas detection system, when the number of channels is 4 or less: CONTROLLERS SCAN 20-series For use in the demanding industry, as well as for the needs in other environments Strong enclosure of ABS polymer for both indoor and outdoor use Dimensions: height 237 mm x width 259 mm x depth 97 mm Enclosure class IP66 2 or 4 channel input versions Seven relay outputs Three freely chosen alarm levels Clear LCD display, all channels are monitored at the same time Versatile guiding menus Buzzer and LED light alarms Optional wireless remote alarm by SMS message through outside GSM modem Optional two freely scalable 4-20mA standard current signal outputs Controller for a middle size gas detection system, when the number of channels is from 4 to 8: SCAN200ED For use in the demanding industry, as well as for the needs in other environments Strong enclosure of PC-polymer for both indoor and outdoor use Dimensions: height 310 mm x width 360 mm x depth 160 mm Enclosure class IP65 8 channel inputs 8 relay outputs Comprehensive software: addressable alarms, three channel-specific alarm levels, bar, number or trend display, alarm history Clear LCD display, all channels are monitored at the same time Versatile guiding menus Buzzer and LED light alarms Optional wireless remote alarm by SMS message through outside GSM modem Optional industrial field buses (Profibus, Modbus ) Controller for a big gas detection system, when the number of channels is more than 8: SCAN200ER-series For use in the demanding industry Strong steel cabinet with window for both outdoor and indoor use Available as 19 rack version Dimension of the cabinet in the image: height 480 mm x width 600 mm x depth 366 mm The size of the cabinet varies depending on the needed outfit (modules, UPS, modem) Enclosure class IP channel inputs (the number of channels is increased in 8 channel modules) relay outputs (the number of relays is increased in 8 relay modules) Clear LCD display Comprehensive software: addressable alarms, three channel-specific alarm levels, bar, number or trend display, alarm history Buzzer and LED light alarms Optional wireless remote alarm by SMS message through inbuilt GSM modem Optional industrial field buses (Profibus, Modbus ) Sub-controller is used together with a main gas detection controller: SCAN200AK For building a decentralized, cost saving gas detection system For use in the demanding industry, as well as for the needs in other environments Strong enclosure of ABS-polymer for both indoor and outdoor use Dimension of the sub controller in the image: height 300 mm x width 400 mm x depth 132 mm The size of the sub-controller varies depending on the needed number of channel input and relay output modules Enclosure class IP65 Up to 8 pcs of sub-controllers can be connected to the main controller Using a differential RS485 interface the maximum distance between the sub-controller and the main gas detection controller is around 1 km Page 6

7 APPLICATIONS APPLICATIONS Examples of different applications Gas detection at a steel element producing plant Main controller SCAN24 outfit GSM modem, 3 numbers alarm siren and alarm flash unit Detectors 3 pcs DGTk2 propane Gas detection at a store for washing, cleaning and hygiene products Main controller SCAN200ER9U/8/8 outfit input A/D module, 8 inputs relay module, 8 relays integrated reserve power (UPS), 14Ah GSM modem, 3 numbers Sub-controller SCAN200AK/8/8 outfit input A/D module, 8 inputs relay module, 8 relays reserve power unit (UPS) 7 Ah alarm siren and alarm flash unit Detectors 4 pcs ATEX DGTkex(IR), store for hydrocarbons 2 pcs ATEX DGTkex, store for hydrocarbons (ethanol) 1 pc DGTk2, hydrogen (at the fork lift battery charging place) Gas detection at a research centre Laboratory in four floors Main controller SCAN200EO /8/8 outfit reserve power unit (UPS) 7 Ah alarm sirens and flashes in each room lap top with a gas detection software control of the main gas supply solenoid valve Sub-controller 2 pcs SCAN200AK/16/16 outfit reserve power units (UPS) 7 Ah alarm sirens and flashes in each room control of the gas supply solenoid valve Detectors Gr floor: 1 pc ATEX DGTkex, hydrogen 1 pc ATEX DGTeex, oxygen 2 pcs DGTec2, oxygen 1st floor: 12 pcs DGTk2, hydrogen 4 pcs DGTec2, carbon monoxide 1 pc DGTec2, hydrogen sulphide 2nd floor: 1 pc DGTec2, hydrogen sulphide 1 pc DGTi2, carbon dioxide 3rd floor: 1 pc DGTec2 Page 7

8 ACCESSORIES ACCESSORIES Stainless Steel Protection Housing for Wedge Enclosures The double-casing housing protects the wedge enclosure detector from splash water and dents. The housing can when required be fitted with a rain cover. Material: SS (AISI 316) Material Thickness: 1 mm Height: 225 mm (rain cover 30 mm) Width: 142 mm Depth: 135 mm Weight: 1420 g (rain cover 260 g) Stainless Steel Protection Housing / Ceiling Assembly Kit for Flame Proof ATEX Detectors The double-casing housing protects the flame proof detector from splash water and dents. The detector can be mounted to the ceiling using the rain cover part of the protection housing. Material: SS (AISI 316) Material Thickness: 1 mm Height: 325 mm Width: 225 mm (rain cover 255 mm) Depth: 175 mm (rain cover 195 mm) Weight: 3280 g (rain cover 1400 g) Stainless Steel Pipe Assembly Kit The pipe assembly kit is used together with the protection housing. Fits for pipes with an outer diameter of 50mm 120mm Material: SS (AISI 316) Material Thickness: 1,5 mm Height: 213 mm Width: 150 mm Depth: 90 mm Weight: 1190 g Duct Adapter The detectors DGTec2, DGTec-ex, DGTt2 and DGTt2-ex can be mounted to a duct by using the duct adapter. Material: Thermoplastic POM C ESD (polyacetal copolymer) Operating Temp.: -50 C C Diameter: 30 mm Length: 132 mm Test and Calibration Gas Adapters and Adapters for Analysers Fixed mounted test gas Test gas adapter for Analyser adapter for DGTec2 Test gas adapter for adapter for DGTt2 detectors DGTec2/t2/i2 detectors DGTec2 detectors DGTiex detectors Analyser adapter for Test gas adapter for Fixed mounted test gas adapter Splash guard for DGTiex detectors DGTkex detectors for DGTkex detectors DGTkex detectors Page 8

9 ACCESSORIES ACCESSORIES Test and Calibration Gas for testing and calibrating fixed and portable detectors Most common non-reactive test gases (test gas / balance gas): CO (carbon monoxide)/air, CH4 (methane)/air, C3H8 (propane)/air, O2 (oxygen), N2 (nitrogen), C7H8 (toluene)/air, C4H10 (butane)/air, N2O (nitrous oxide, laughing gas)/n2, H2 (hydrogen)/air, Air and mixed gases Most common reactive gases (test gas / balance gas): H2S (hydrogen sulphide)/air, NH3 (ammonia)/air, Cl2 (chlorine)/n2, NO2 (nitrogen dioxide)/air, SO2 (sulphur dioxide)/air Certificate for the test gas available upon request. Cylinder capacity: Cylinder type: Cylinder material: Valve for non-react. gases: Valve for react. gases: Accessories: 5, 12, 20, 34, 58, 110 (litre) disposable, recyclable steel or aluminium HPC Regulator, fixed flow (0,5 l/min or 1,0 l/min)and fixed pressure, nickel plated and brass HPC SS, fixed flow (1,0 l/min) and fixed pressure, stainless steel two cylinder carrying case recycler tool Reserve Power (UPS) ensures the functionality of the gas detection system during power failure 19 rack version Input Voltage: Nominal Output Voltage: Output Current: Battery Capacity: Installation: Dimensions: 230 V 24 VDC 10 A 14 Ah 19 3U 482 mm x 133 mm x 180 mm ADA7130 Stand-alone battery Input Voltage: Nominal Output Voltage: Output Current: Battery Capacity: Installation: Dimensions: 230 VAC 24V DC 5A (ADA4740)/10A (ADA4980) 7 Ah Wall 188 mm x 317 mm x 110 mm Sounder and Sounder / Strobe Combination ADA4740 / ADA4980 Voltage 50/60Hz: 240 VAC Current consumption: 257 ma at tone 1 Sound output: 110 db 1 m, 32 selectable tones Flash energy: 2.5 or 5.0 J Lens colour: amber, red, green, opal, blue, clear Enclosure: ABS Enclosure class: IP65 Dimensions: 169 mm x 134/191,5 mm x 128 mm Weight: 900 g YO5 YL5 Alarm Equipment Aids External Reset Unit Trip Amplifier for Automation Signals Galvanic Isolator With the unit a local sounder alarm When the gas detector works without controller The DGTec-ex detector shall be can be acknowledged (silenced) the trip amplifier can control local alarm devices used with the galvanic isolator Page 9

10 PORTABLES PORTABLES 03 Series Single Gas Monitor GasWatch2 Single Gas Detector O2, CO, H2S, LEL CO, H2S, O2 SC-01 Single Gas Detector NH3, ASH3, CO, Cl2, HCN, H2S, PH3, SO2 OX-07 Single Gas Detector O2 GX-2009 Multi Gas Detector: LEL, O2, H2S, CO GX-2012 Multi Gas Detector LEL, % vol CH4, O2, CO, H2S Eagle 2 Multi Gas Detector Std Confined Space Gases: CH4, O2, CO, H2S Toxics: NH3, AsH3, Cl2, HCN, PH3, SO2 IR Sensors: CO2, CH4, HC PID Sensors: VOC TC Sensors: CH4, H2 Page 10

11 SERVICES SERVICES Detector Oy at your service: Pre-maintenance Service Detector Oy services and calibrates the customers gas detection systems on site in advance to secure an uninterrupted gas detection Repair/Maintenance Service Detector Oy evaluates the need of and performs the service and calibration of the gas detection instruments which the customers send to the factory, services and calibrates the portable detectors and does service on the gas detection systems on site upon the customers request. Commissioning Service Once installed Detector Oy performs on request the commissioning and testing of the gas detection system Technical Support Detector Oy gives technical advices and helps the customers in matters related to the gas detection systems Training Service Detector Oy organizes training for the customer in installing, servicing and calibration of the gas detection system The customer and Detector Oy discuss the agenda of the training that it will fit the customer s need. After performed training the customer can receive a certificate which gives him the authorization to sell, install and service Detector Oy products, including ATEX products manufactured by Detector Oy. Within the validity time of the certificate (5 years) the customer can get access to an own cloud site at the internet where the training documents, reports and other relevant material is stored. Page 11

12 Company Name: Detector Oy Visiting Address: Telekatu 8 Post Office Code: Town: TURKU Country: Finland Telephone: +358 (0) Telefax: +358 (0) Web site: detector@detector.fi