607 Industrial Maintenance. Industry. 607 Industrial Maintenance. Image: Skills Finland / Markku Heikkilä. Competition Coordinators.

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1 Industry 607 Industrial Maintenance Image: Skills Finland / Markku Heikkilä Competition Coordinators 1 / 13

2 mr. Anssi Mikkola Salpaus Further Education anssi.mikkola(at)salpaus.fi tel mr. Tommi Backman Salpaus Further Education tommi.backman(at)salpaus.fi tel Finalists 2 / 13

3 Jesse Heikkilä Saimaan Sampo Matti Lehtonen Saimaan Sampo 3 / 13

4 Ville Mankki Saimaan Sampo Juuso Kunttu Saimaan Sampo 4 / 13

5 Jyri Rahkola Ylä-Savon Tuomas Tikkanen Ylä-Savon 5 / 13

6 Juho Valtanen Satakunnan koulutuskuntayhtymä Erkki Koskela Satakunnan koulutuskuntayhtymä 6 / 13

7 Verne Hartikainen Tampereen seudun Niko Kähärä Tampereen seudun 7 / 13

8 Leevi Eskelinen Pohjois-Karjalan Juhani Lautanen Pohjois-Karjalan Juha Kuiri / Pohjois-Karjalan Henri Stranden / Pohjois-Karjalan 8 / 13

9 The Guest Competitors Joost Bastings ROC Leeuwenborgh Netherlands Ricardo Dirix ROC Leeuwenborgh Netherlands Overall Description of the Skills Area 9 / 13

10 In the competition of industrial maintenance the competitors carry out tasks of machine installation as well as mechanical maintenance. The competition is based on the Finnish national curriculum of vocational qualification in metalwork and machinery ( f) More specific skills requirements are those of both Mechanical fitter and Maintenance fitter. The competitors will recieve all equipment, tools, drawings as well as instructionsneeded to carry out the tasks. Out of the compulsory modules for all in the curriculum the following skills will be emphasized: basic workmanship, measuring skills, installationskills and understanding the drawings. Form of Competition The form of the competition is pair competition. Competence requirements Competition tasks are actual working life tasks. Level of difficulty is based on Excellent (3) assessment in the national curriculum of Mechanical fitter and Maintenance fitter. Special requirements for young workers will be carefully observed. Competition tasks Competition tasks at the finals and time allotted to perform them Competition tasks The main task of assembling, installing and commissioning an industrial gear motor will be carried out during the first two days.in addition, during these two days each pair will receive an acute alarm task including troubleshooting and correctioning of industrial equipment. The task for the third day is troubleshooting and correctioning of industrial robot environment. Days one and two (7h + 7h) Task 1: Assembly of industrial gear Competitors will assemble an industrial gear as per technical drawings and parts lists. Guidelines for the task will be given at the competition area prior to the task. Each pair will be supplied with their own gear, hand tools and written documentation needed for completion of the task. Task 1 will give 40% of total points in the competition. Task 2: Installation and startup of industrial gear motor Competitors will set their assembled industial gear on a stand and engage it with an electric motor by coupling. They will perform startup and trial run with their gear motor. Guidelines for the task will be given at the competition area prior to the task. Each pair will be supplied with 10 / 13

11 their own equipment and written documentation needed for completion of the task. Task 2 will give 35% of total points in the competition. Task 3: Maintenance Troubleshooting and correction of industrial gear. Task 3 will give 10% of total points in the competition. Day three (3h) Task 4: Troubleshooting Troubleshooting and correction of malfunctioning automation equipment. Malfunctioning may involve components such as cylinders, directional control valves, limit switches, proximity sensors and optical sensors. Task 4 will give 5% of total points in the competition. Assessment The judges will assess each competition pair with a predetermined scoring table. Each task will be assessed separately. Maximum total points for the competition is 100 pts. Scores will be input to CIS system, which will give final ranking for the competition. The scores will be announced on a daily basis. In case the competitor endangers himself or others or usesprohibitedmethods, he may be suspended or disqualified. Areas of assessment Task 1, 40 points (40%) scheduling the work and following the schedule, working methods, understanding the drawings, using auxiliary literature, problem solving, quality of work, functionality of assembled equipment. Task 2, 35 points (35%) scheduling the work and following the schedule, working methods, understanding the drawings, using auxiliary literature, problem solving, quality of work, functionality of assembled equipment. Task 3, 10 points (10%) problem solving, working methods, quality of work, functionality of repaired equipment. Task 4, 5 points (5%) problem solving, working methods, quality of work, functionality of repaired equipment. 11 / 13

12 Safety at work, ergonomics, sustainable development, entrepreneurship, 10 points (10%) co-operative skills, partition of work between partners, use of protective equipment, working positions, tidiness, optimization of materials, Description of carrying out the assessment Most of the assessment is objective, e.g. precision requirements and correct assembly. Subjective assessment includes non-measureable things such as safety at work, tidiness, problem solving, result of work, use and recycling of materials and general assessment of work. Materials and tools at the competition site Each competitor will be provided with protective clothing, goggles, hearing protector Equipment available at the competition site Each competitor pair will be provided with a workbench and other necessary furniture as well as all necessary tools and material. Materials and equipment the competitors must bring along Competitors bring along ID and safety footwear. Use of personal goggles and hearing protector is permitted. Competition schedule Tuesday competition day 1 12:20 13:20 lunch Wednesday competition day 2 12:20 13:20 lunch Thursday competition day 3 13:00 14:00 lunch prize-giving at competition site the medalists are guided to gather on the main straight at the Arena Judges 12 / 13

13 Powered by TCPDF ( 607 Industrial Maintenance Seppo Rekola, Head judge / SEW-Eurodrive Oy Marko Paakkunainen / SEW-Eurodrive Oy Matti Muikku / Orfer Oy Toni Taljavaara / Orfer Oy Tommi Hakonen / Würth Oy Hannu Huohvanainen / Pohjois-Karjalan Ammattiopisto Janne Huhtala / Turun Ammatti-instituutti Veikko Koivukangas / Turun Ammatti-instituutti Matti Kovalainen / Tampereen seudun Ammattiopisto Kristian Rintala / Lahden Ammattikorkeakoulu Reima Karjalainen / Valmet Technologies Oy Steering group Anssi Mikkola, organizer / Salpaus Further Education Tommi Backman, organizer / Salpaus Further Education Seppo Rekola, Head judge / SEW-Eurodrive Oy Marko Paakkunainen / SEW-Eurodrive Oy Matti Muikku / Orfer Oy Tommi Hakonen / Würth Oy Hannu Huohvanainen / Pohjois-Karjalan Ammattiopisto Veikko Koivukangas / Turun Ammatti-instituutti Janne Huhtala / Turun Ammatti-instituutti Rauno Nikkilä / EduSampo Susanna Kankaanranta / EduSampo Partners SEW-Eurodrive Oy Orfer Oy Würth Oy Pohjois-Karjalan Ammattiopisto (North Karelia municipal education and training consortium) Turun Ammatti-instituutti (Turku Vocational Institute) EduSampo Tampere Vocational College Lahti University of Applied Sciences 13 / 13